DESIGNING

A skilled designer creates the inital ornament design. This could be a sketch or a digital rendering, outlining the details, shapes, and overall aesthe c of the ornament

WAX MOULDING AND SMITH WORK

Creation of Wax Model:The design is translated into a three-dimensional wax model. This is typically done by sculpting or carving the wax to match the ornament design.

Mold Making: The wax model is then used to create Molds. The Molds will later be filled with the base material to replicate the ornament.

Copper Shapes: Small copper shapes are crafted, often intricate and detailed, which will later form parts of the ornament. These pieces are sometimes referred to as "sprues."

Assembly: The copper shapes are combined to create the raw structure of the ornament. The wax model is usually melted or burned away, leaving behind the copper framework.

Cutting, Matting and Buffing

Cutting: The raw copper structure undergoes a process of cutting, shaping, and refining. This helps to define the final shape and removes any excess material.

Making: The surface of the ornament is treated to create a make finish. This involves texturing or roughening the surface, providing a contrast to the shiny parts of the ornament.

Buffing: After cutting and making, the ornament goes through a buffing process. Buffing involves polishing the surface using a soft material, often a cloth wheel or abrasive compounds. This step aims to smooth out any remaining imperfections, scratches, or irregularities, leaving the ornament with a polished and refined appearance.

Palladium Coating and Gold Plating

Palladium Coating: Palladium, a precious metal similar to pladinum, is applied to the ornament. This serves as a base layer, enhancing the durability and providing a smooth surface for the subsequent gold plating.

Gold Plating: A thin layer of gold is electroplated onto the ornament. This gives the ornament its gold appearance, adding a layer of luxury and increasing its aesthetic appeal.

Final Touches

Stone Setting: Skilled artisans add stones to the ornament. This could involve placing gems, crystals, or other decorative elements into specific settings within the design.
Enamel Coating: Some ornaments may undergo enameling, where colored enamel is applied to specific areas of the ornament, adding vibrant colors.
Gheru Finishing: Gheru is a traditional Indian method where a red or gold-colored powder is applied to enhance the overall appearance and provide a finishing touch. Quality check and evaluation

Quality check and evaluation

After the ornament has undergone the various processes product on it undergoes a crucial final step:

Designer's Evaluation: The completed ornament is carefully examined by the designer or a team of designers. This step involves a meticulous review of the ornament's finish, overall design, and adherence to the initial concept. Designers pay attention to details such as symmetry, proportions, and the overall aesthetic to ensure that the final product aligns with the original vision.
Quality Assurance: The ornament is subjected to quality assurance checks to verify that it meets the high standards set by the design and manufacturing team. This may involve checking for any defects, ensuring that stones are securely set, and confirming that the finish is consistent throughout the ornament.
Refinements, if necessary: If any issues or discrepancies are identified during the examination, the ornament may undergo additional refinements. This could involve further polishing, adjusting stone settings, or addressing any other concerns to achieve the desired level of perfecction
Approval for Finalization: Once the designer is satisfied with the ornament's quality and design, it is approved for finalization. This signifies that the ornament has successfully passed all stages of production and is ready to be presented to customers.